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Requirements for HVAC Return Air with a Duct Sizing Chart 

 July 9, 2021

Are you an HVAC contractor? If yes, you should know how to determine the quantity of airflow a return grill should suck from the conditioned area. While the supply airflow can be calculated using the ACC Manual J or other prevalent methods related to the heat gain and loss of every area of the home. Here is an insight into the requirements for HVAC return air with a duct sizing chart. 

 

How to Calculate Airflow?

 

.. Hence, it is regarded as the return grille’s pressure area. Usually, the pressure area is detached from the remaining system through a shut door or another natural zone parting.

 

Hence, once you figure out the pressure zone, you need to combine the total airflow of the supply registers and return the grill’s pressure area. So, the total amount will be the required airflow of the return grid.

 

The final step is to measure the return grill and duct to equate the total of the supply registers. For instance, if the total pressure area in the supply registers equals 300 CFM, you should choose the return vent and duct size (from your preferred duct sizing method) that can remove the 300 CFM pressure.

 

Then you need to measure and validate whether the grill is sucking the required airflow from the conditioned area after the job is accomplished and the system has resumed working. Another diagnostic step to minimize the risk of duct drainage and thermal duct loss is to calculate the air temperature penetrating the return air grill. After this, you should calculate the air temperature of the return vent where the air passes in or leaves.

 

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Then subtract the two temperatures to calculate the temperature gain or loss. Ideally, the variation should not exceed 5% of the temperature deviation through the equipment.

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Duct Sizing Chart

Image Source:  https://hvacdirect.com/hvac/pdf/Field_duct-sizing-chart.pdf

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How to Manage External Air?

 

If your HVAC system sucks in the external air, you must decrease the amount of prerequisite return air into each grill and duct to facilitate the outside air moving in the return side of the fan.

 

Firstly, you need to compute the percentage of air in contrast to the system airflow. For this, you need to divide the open-air CFM by the total supply airflow. For instance, if outer air is 230 CFM and 2300 CFM is the supply air, it equals 10% air.

After this, you need to subtract the percentage of the outer air from each return vent airflow in the system (as computed above) to identify the requisite adjusted return airflow.

Suppose the requisite return vent pressure zone is 300 CFM. And if you have a 1600 CFM system with 400 CFM outside air, 25% is the air. You need to subtract 100% – 25% = 75%.

300 CFM of return air x 75% = 225 CFM.

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How to Compute Room Pressures?

 

If the pressure zone necessitates a positive pressure, you should reduce the airflow into the return duct and grill by 20%. For this, you may use a volume inhibition and maintain ideal room pressure.

 

And if the pressure zone needs a negative pressure, you should raise the airflow into the return duct by 20%. It can be done by restructuring and installing a more extensive duct. You should measure the room temperature and, if required, continue to adjust the obstructions to enjoy an ideal indoor pressure.

 

Hence, with minimum practice, you can quickly become an expert in the HVAC unit redesign process. Or you can seek the assistance of HVAC cleaning in Cumming. 

 

What Factors Influence Ductwork Size Computation?

 

Usually, the power of an HVAC unit is directly proportional to its size. However, this does not imply that oversized HVAC units are the best choice. Instead, you should choose an appropriately sized unit that matches your home’s size and area for best performance. A smaller unit means that it will have to run continually to cool your surroundings.

 

Hence, this will lead to unnecessary wear and tear. At the same time, a larger unit (than required) will keep turning on and off while placing excessive load on the compressor and other components. Also, you may have to spend extra on energy bills.

 

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Duct Size

The size of the ductwork is also equally important. A wrong duct size will cause similar issues as the wrong size unit. Hence, your system will have to bear unnecessary pressure. Also, duct sizing depends on many factors like home size, airflow speed, resistance loss, and static pressure.

 

Square Footage of Your Indoor Space

The vessel size depends on the size of your indoor space and each room. Hence, you need to measure the square footage of your house and rooms to determine ductwork sizing. It might be a complex task, so it’s better to seek the help of Air duct cleaning in Cumming. 

 

Cubic Feet Per Minute (CFM)

Cubic Feet Per Minute influences the speed of the air required to heat or cool every room of your apartment. The airspeed or airflow is directly proportionate to the vessel size. Therefore, it is necessary to find the CFM of every room before calculating the vessel size for installation. To calculate CFM, you need to multiply the size of your HVAC unit by 400 (the average HVAC unit production). Then, you have to divide the total by the square footage of your home.

 

Friction Loss Rate of Ducts

The rate of friction loss of ducts also influences the airflow of your heating and cooling system. It can help you better understand the static pressure of your unit. You can calculate the friction loss rate online, but for accurate results, you should contact professionals.

 

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Calculating Duct Size

You must know by now that right-sized units and ducts are the keys to comfortable indoor environments. Hence, HVAC experts use specialized tools and calculators to measure the house and vessel size. It is usually safer than your calculation, as you are not a professional.

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